LIYANG APEX BIOMASS EQUIPMENT CO.,LTD
LIYANG APEX BIOMASS EQUIPMENT CO.,LTD
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200kw 2 Rollers Flat Die Pellet Mill Manufacture for Wood Pellet Making
Noted : all machine body is processed in machine center , all reducer box warranty for 2 years .
| 1 | Model | DRZL650 | ||
| 2 | Machine size | 3540*1650*2400MM | ||
| 3 | Total weight | 9500KGS | ||
| 4 | Output | 3-4T/H | ||
| 5 | Ring die size | Inner diameter :φ650mm | ||
| 6 | Asistance Power | 4.5kw | ||
| 7 | Main power | 200kw | ||
| 8 | Bearing | Body inside : HRB &SKF (can be adjust according to requests ) | ||
| 9 | Pellet size | φ6mm-φ12mm | ||
| 10 | Roller Qty | 2 pcs | ||
| 11 | Cooling method | Oil cooling ,real 24 hours running . | ||
| 12 | Pellet molding rate | >=95% | ||
| 13 | Oil seal | Taiwan original oil seal | ||
| 14 | Pellet Length | Adjustable by cutter | ||
| Including :One Ring Die ,two roller shell . | ||||
Highlight :
1. Water content can arrange from 10-20%.
2. No dust go into side of machine . If dust inside ,will change gear with time and labor .
3. Easy maintenance . Less time to change pellet die and roller shell .
4. All reduce box warranty 2 years .
5. Pattent pellet mill .
Remarks
◆ The above capacity comes from 8mm biomass wood pellets production.
◆ The final capacity of wood pellet mil machine depends on the features of raw materials, operation and maintenance,etc.
◆ There are 2 rollers in the pressing chamber.
1. Feeder&Observation Hole:
Variable Frequency speed control, observation window to inspect the wood pellet press at any time .
2. Forced feeder: which have a pattent can avoide the raw material blocked .
The average quantity is fed to the main engine at a constant speed.
3.Pelleting Chamber: SS steel .
Insist of two rollers, ring die, and fixing parts.
4. Safety device :
the safety pin and switch is equipped to protect main shaft and stop the electric when iron go into the chamber .
5. Ring die lifting device :
Roller shell and Ring die replaced easliy with lifting device
6. Ring die :
Customized raw material and imported processing equipment and profession heating treatment compared to others .
(Compression Ratio= L/D L: Effective Die Hole Pelleting Length; D: Effective Die Hole Dia)
Generally speaking, the higher the compression ratio, the denser the finished pellets. But it does not mean that the higher the compression ratio, the better the pellet quality. Compression ratio should be calculated based on your raw material for making pellets. Commonly compression ratio is inversely proportion to the hardness of raw material, the harder the raw material, the smaller the compression ratio.
7. Reduce Box
Including main shaft ,hollow shaft ,gear ,gear shaft .
Processing machine :Korea DOOSAN Large Processing Center,Germany NILES gear grinding machine,LGMazak Little Giant CNC Turning Center,Samsung Turning Center PL35M,Gear accuracy tester T-600,Germany Three-coordinates measuring machine for body tester .
The material in the granulation bin is fed into the chute by the feeding auger, the material enters the wood press chamber through the forced feeder, and is fed into the two pressing areas in the ring die by the feeding scraper. Due to the high-speed rotation of the ring die The material is brought between the ring die and the pressure roller. Under the strong extrusion action of the ring die and the pressure roller, the material is gradually compacted and formed in the die hole. Because the extrusion of the material between the die rollers is continuous , so the formed material is continuously discharged from the die hole in a columnar shape, and then cut into particles of the required length by the cutter, and then enters the next process.
1. Ring die :Pellet dies must resist abrasion, corrosion from chemical exposure and breakage caused by the physical stresses of pellet formation. The optimum die combines high resistance to abrasion, breakage and corrosion with maximum productivity. Our expertise enables us to precisely match the die specification to your required formulation, even if it means customizing a die pattern to meet your exact needs.
2. Roller shell :
Each die and roller assembly stay together as a unit, extending die and roller life and enabling easy storage and conversion.
Raw material :alloy steel .
Others such as five piece cover ,o ring ,main shaft etc .
1. Will you help with installation and stuff training ?
Of course, we can send our skilled engineers to provide you entire service from the installation, commissioning and training.
2. How do you control the quality?
We insist "Quality is life” and always pay great attention to quality control from the beginning to the end. You can also be reassured by our one-year warranty and CE&BV&SGS Certificates.
3. Can you provide turn-key project?
Yes, we have enough experience in installing turn-key projects overseas.
4. Where is your factory located? How can I visit there?
Our factory is located in Liyang City, Jiangsu Province, China, near Shanghai. You can fly to Shanghai airport or Nanjing Airport directly. All our clients, from home or abroad, are warmly welcome to visit us.
5. When can I get the price?
We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.